深圳市諾格維爾自動化科技有限公司,簡稱(諾格維爾),2011年7
月正式成立,這是一家專業(yè)的自動化工程公司及綜合性貿(mào)易公司,擁有自
主的進(jìn)出口權(quán),一直致力于為客戶提供電氣自動化解決方案,工程自動化
改造;提供歐美原產(chǎn)地工控電氣設(shè)備、自動化儀器儀表,備品備件。確保
原廠全新*。
公司經(jīng)營的品牌:Cutler-Hammer卡特拉-漢莫,Hydac賀德克,Siemens
西門子,eurotherm歐陸,samson薩姆森,HUBNER霍伯納,DOLD多德,MAHLE瑪
勒,TURCK圖爾克,ifm易福門,P+F倍加福,Honeywell霍尼韋爾,HAWE哈
威,EATON伊頓,Schneider施耐德,ABB,GESSMANN杰斯曼,ETA,Crouzet高諾
斯,奧地利Kraus&Naimer,瑞士eao等。
公司經(jīng)營的產(chǎn)品:進(jìn)口工業(yè)編碼器,聯(lián)軸器,其他閥門,傳感器,機(jī)械設(shè)
備用電動機(jī),過濾器,閥體,PLC,流量計(jì),電源控制器,功率控制器,溫度和
過程控制器,固態(tài)繼電器,記錄儀和數(shù)據(jù)采集設(shè)備,隔離器,開關(guān),壓力
表等產(chǎn)品。
深圳市諾格維爾自動化科技有限公司
張誠
86- 傳真86-
手機(jī) http://www.szngwe.com
2880309301 zhanzonghao
地址 深圳市龍華新區(qū)大浪華榮路榮泰大廈1001房
1. Design and Operation Principles
The Pneumatic Knocker achieves a high grade of impact energy by the spontaneous release of the accumulated compressed air pressure. Figure 1 shows the design.
The piston (1) designes as a permanent magnet, adheres in the end-position to the anchor plate (2) until the compressed air fed through the lid (3) overcomes the magnetic force. The impact piston loosens from the anchor plate, is very highly accelerated vy the accumulated compressed air and hits onto the striker(4) with a speed of 6 to 7 m/sec., which transmits the impact to the silo wall. When deaarating the cylinder, the piston will be pressed back into the starting position by means of the spring (5).
2. Application
The Pneumatic Knocker is used for bulk goods with material flow problems as for instance bridge, siphon and residue formations, when high speed shakers and vibrators with soft sine-shaped oscillations are no longer effective. The effect of the knocker is comparable to that of the famous "silo hammer", but without distorted silo spouts additionally impeding the material flow.
The Pneumatic Knocker produces an ideal elastic shock, referred to as impact energy E = m · v²/2 and impulse J = m · v. There is no impact force or out-of- balance such as vibrators generate. The effectiveness of the knocker may be judged according to the following rule: "If the product can be knocked off or be brought to flow by a hand hammer, the "Pneumatic Knocker" would also be effective."
Material flow problems can be solved by the operating personnel either by actuating a switch or a valve or be totally prevented by an automatic control.
Fig. 2 may provide a rough reference for chosing the adequate size and number ofPneumatic Knockers for round silos of 60? cone. In case of rectangular containers, the knockers are installed at the longer sides. For product conveying out of a silo, cycle times of 5 to 20 seconds are recommended. Too frequent knocking should in any case be avoided, otherwise the product would be compressed. Continuous product flows such as in dust filters and spray towers, should be knocked in cycle times up to 30 seconds. If the layer of product becomes too thick, an avalanche-like break-off could block the outlet or overload the following machines. If there are several knockers mounted at the periphery of a container, they are to be actuated one after the other, in order to have a more constant product flow and compressed air consumption. When emptying container scales, one should knock 2 to 4 times in a cycle time of 1 to 4 seconds. We also supply the respective control units.
3. Sound Insulation
The Pneumatic Knocker has the greatest effect, when the impact is transmitted without damping to the silo wall. It is, therefore senseless to damp the impact in order to reduce the noise, for this would also reduce the effectiveness of the knocker. That is why the noise arising can only be reduced by sound insulation. We supply the necessary Sound Insulation Hoods (KSH) for the knockers, self-adhesive Sound Insulation Plates (KSP) for the container wall, and Sound Absorbers for the deaeration borings of the solenoid valves.
4. Safety against Explosion Accidents
The Pneumatic Knocker may be used in the ex-range, if the solenoid valve and the control system are explosion-proof and the knocker is scavenged by external air through the air-scavenging outlets.
5. Installation and Operating Instructions
5.1 It is only allowed to install and use the Pneumatic Knocker and the Impulse Knocker as a knocking and evacuating device on silos, containers, cylinders and walls, after having paid special attention to the instructions and in accordance with the technical data given therein. Installation, maintenance, pre-operational and operational as well as post-operational handling of the equipment and the accessories shall only be carried out by trained and qualified personal in compliance with the legal prescriptions and safety regulations. The knocker has to be installed, secured and controlled so that - in case of loosened screws, cracked welded joints or other damages whatsoever - there will be no danger for persons, animals, products or objects to be damaged or polluted. If the Impulse Knocker is applied, the space between piston rod and impact wall should be protected against grasping-in and the knocker be fixed in such a way that maintenance and exchange will be possible during operation without any danger.
5.2 The knocker shall be actuated only after having been tightly screwed on, otherwise its own bottom plate may be destroyed.
5.3 The area to be knocked should be able to swing so that the impact can expand in all directions. Reinforcements and ribs are to be avoided.
5.4 It should only be knocked when the silo outlet is open or the following conveying equipment is working, otherwise the product will be compressed.
5.5 The Welding Plate AP is to be welded directly onto the silo sheet at the lower third of the silo cone and adjusted by flattening the round part or by means of large welding seams. If it is fixed to smaller diameters, to insulated, rubberized or aluminum silos, please see our recommendations in leaflet 100-089.
5.6 The Pneumatic Knocker has to be screwed in such a way that the lateral deaeration borings are directed to the bottom. In case of larger dust quantities, the deaeration borings must be protected against dust by screwing in sound absorbers as filters or by wrapping the knocker with filter mats. Humid or aggressive vapors should by no means be allowed to enter through the deaeration borings.
5.7 According to Fig. 3, the Pneumatic Knocker is connected with Solenoid Valve MV, Maintenance Unit WE and Impulser TG. The compressed air is adjusted at 0.5 bar above the release pressure of the knocker (approx. 2.5 to 3.5 bar). The length of the operating time should be so adjusted to make sure that the impact will be released (approx. 0.5 to 2 seconds). The interval time is to be adjusted according to the operating conditions, but as long as possible and at least longer than the deaeration time of the knocker. For shorter interval times, a larger solenoid valve and, in addition, a Quick-Action Deaeration Valve SE should be provided for.
5.8 During operation, all screws must be checked as to their tightness and, if necessary, be tightened by means of a torque wrench. As to the maintenance unit, the condensate must be discharged from the filter, oil with 15 to 30 cSt be refilled, the adjusted pressure and the oiler function be checked again.
6. Pneumatic Impulse Knocker
The Pneumatic Impulse Knocker, a special design of the Pneumatic Knocker, is provided for rotating drums and moving parts to be knocked off, since the piston rod springs forward and backward at a high speed without remaining in the end position.
設(shè)計(jì)和操作原則
氣動門環(huán)達(dá)到優(yōu)質(zhì)的沖擊能量積累的自發(fā)釋放壓縮空氣的壓力。圖1顯示
了設(shè)計(jì)。
活塞 (1)設(shè)計(jì)作為一個*磁鐵,奉行的結(jié)束位置錨定板 (2)直到美聯(lián)儲
壓縮空氣通過蓋子 (3)克服了磁力。從錨定板沖擊活塞放松,非常高度加
速vy積累的壓縮空氣,打前鋒 (4)與6 - 7米/秒的速度。,傳遞對筒倉壁的
影響。當(dāng)deaarating缸,活塞將按回起始位置的春天 (5).
2。應(yīng)用程序
氣動門環(huán)用于散裝貨物的物流問題,例如橋梁、虹吸和殘留地層,當(dāng)高速震
動機(jī)和振動器與軟正弦的振蕩不再有效。門環(huán)的效果相當(dāng),的“筒倉
錘”,但沒有扭曲的筒倉噴出此外阻礙物流。
氣動門環(huán)產(chǎn)生理想的彈性沖擊,稱為沖擊能量E = m·v2/ 2和沖動J = m·
訴沒有沖擊力或平衡后,如振動器產(chǎn)生。門環(huán)的有效性可能判斷根據(jù)以下
規(guī)則:“如果產(chǎn)品可以敲掉或被帶到流手錘,“氣動門環(huán)也會有效的。”
物流問題可以解決由操作人員通過驅(qū)動開關(guān)或閥或*避免自動控制。
圖2可以提供一個粗略的參考???用適當(dāng)?shù)拇笮『蛿?shù)量的氣動把柄60°圓錐
的圓形筒倉。矩形容器,把柄被安裝在時間越長。產(chǎn)品輸送的筒倉,建議5
到20秒的周期時間。太頻繁的敲打在任何情況下應(yīng)該避免,否則產(chǎn)品將被
壓縮。連續(xù)產(chǎn)品流動,如灰塵過濾器和噴淋塔,應(yīng)該把周期時間30秒。如果
產(chǎn)品太厚的層,遺憾折斷可能會阻止出口或過載以下機(jī)器。如果有幾個把
柄安裝在容器的邊緣,他們是驅(qū)動一個接一個,為了有一個更恒定的產(chǎn)品流
和壓縮空氣消耗。當(dāng)清空容器尺度,一個人應(yīng)該把2 - 4倍的周期時間1到4
秒。我們也提供相應(yīng)的控制單元。
3。隔音
氣動門環(huán)有zui大的效果,當(dāng)傳播沒有阻尼筒倉壁的影響。因此毫無意義的
抑制為了減少噪聲的影響,這也會降低門環(huán)的有效性。這就是為什么噪音
引起只能減少隔音。我們供應(yīng)必要的隔音罩(KSH)把柄,自粘的隔音板(血
管)容器壁,和聲音吸收器的除氣電磁閥的切屑。
4。安全對爆炸事故
氣動門環(huán)ex-range可以使用,如果電磁閥和控制系統(tǒng)防爆,門環(huán)回收由外部
空氣通過air-scavenging網(wǎng)點(diǎn)。
5。安裝和使用說明書
5.1是只允許安裝和使用氣動門環(huán)和沖動門環(huán)敲門在筒倉和疏散設(shè)備,容器
、氣瓶和墻壁,特別注意后給出的指令,按照技術(shù)資料。安裝、維護(hù)、操作
前和操作以及術(shù)后的處理設(shè)備和配件須由經(jīng)過培訓(xùn)合格的個人依照法律規(guī)
定和安全條例。門環(huán)必須安裝,保護(hù)和控制,這樣,在松開螺絲的情況下,裂
紋焊接接頭或其他任何損害,不會有危險的人,動物,產(chǎn)品或物品損壞或污
染。如果沖動門環(huán),活塞桿和影響壁之間的空間應(yīng)防止grasping-in門環(huán)被
固定的方式維護(hù)交易將可能在操作過程中沒有任何危險。
5.2門環(huán)應(yīng)當(dāng)驅(qū)動后才被緊緊螺絲,否則自己的底板可能被摧毀。
5.3區(qū)域了應(yīng)該可以擺動,這樣可以擴(kuò)大在各個方向的影響。增援*和肋
骨都要避免。
5.4時只能把筒倉出口或以下輸送設(shè)備正在開放,否則產(chǎn)品將被壓縮。
5.5焊接板美聯(lián)社直接焊接到板第三低的豎井錐和調(diào)整平圓部分或通過大
型焊接接縫。如果是固定的直徑小,絕緣,涂橡膠或鋁筒倉,請看到我們的
建議在傳單100 - 089。
Ma?bild
5.6氣動門環(huán)螺紋在這樣一種方式,橫向通風(fēng)切屑是指向底部。數(shù)量較大的
塵埃,通風(fēng)鉆孔必須防止灰塵通過旋入聲音吸收過濾器或包裝過濾器墊的
門環(huán)。潮濕或攻擊性蒸汽絕不應(yīng)該被允許進(jìn)入通風(fēng)鉆孔。
5.7根據(jù)圖3,氣動門環(huán)與電磁閥MV,我們和脈沖發(fā)生器TG維護(hù)單位。上述調(diào)
整壓縮空氣在0.5酒吧門環(huán)的釋放壓力(約。2.5至3.5條)。操作時間的長
度應(yīng)該是調(diào)整以確保將發(fā)布(約的影響。0.5到2秒)。間隔時間是???據(jù)操
作條件調(diào)整,但只要可能,至少比門環(huán)的除氣時間還長。更短的間隔時間,
更大的電磁閥,此外,速動應(yīng)提供通風(fēng)閥SE。
5.8在操作過程中,必須檢查所有螺絲,他們的緊張,如果有必要,加強(qiáng)通過
扭矩扳手。維護(hù)單位,必須解除凝析油過濾器、油15到30春秋國旅被填充,
調(diào)整壓力和注油器函數(shù)又檢查了一遍。
6。氣動脈沖門環(huán)
氣動脈沖門環(huán),特別設(shè)計(jì)的氣動門環(huán),提供旋轉(zhuǎn)鼓和移動部件了,由于活塞
桿泉高速向前和向后沒有剩余的zui后位置。
Type Dimensions in mm
Magnetic Impact Storke Impact Impulse Weight Air con-
sumption per impact at 3 bar
adhesion weight energy litres
A B C D H L R
N Kg mm Nm Ns kg
K40 54 11 9,5 85 173 65 R 1/8"
220 0,32 35 7,7 2,2 1,35 0,18
K63 78 15 14 120 208 95 R 1/4"
640 1,3 40 25,6 7,5 3,6 0,70
K 80 92 19 14 140 249 115 R 1/4"
1160 2,45 55 58 16,7 6,6 1,30
K 100 115 22 18 182 318 145 R 3/8"
1620 4,9 57 97 28,5 13,5 2,9
K 125 150 27 18 205 406 170 R 1/2"
2560 9,7 80 205 60,5 25,1 6,2
K 160 190 33 26 300 485 240 R 3/4"
4150 16 102 415 115 60,5 12
深圳市諾格維爾自動化科技有限公司
張誠
86- 傳真86-
手機(jī) http://www.szngwe.com
2880309301 zhanzonghao
地址 深圳市龍華新區(qū)大浪華榮路榮泰大廈1001房