電動(dòng)翻板式三桿蝶閥引進(jìn)技術(shù),廣泛適用于建材、玻璃、礦山、電力、輕工、造紙等行業(yè)的能源輸送管道的煤氣、天然氣、通風(fēng)、環(huán)保工程等管道系統(tǒng)中。 對(duì)管道中氣體介質(zhì)按不同控制信號(hào)調(diào)節(jié)流量大小和切斷。
This valve is widely used in the pipe system transporting coal gas, natural gas, venting and environment protection in building material, glass, mining, power, light industry and papermaking departments. The technique is introduced from foreign Company. It can change the flow and cut off gas medium in the pipe by the different control signal.
結(jié)構(gòu)特點(diǎn):
Structure characteristic:
電動(dòng)翻板式三桿蝶閥具有 結(jié)構(gòu)、耐磨損、流阻損失小、密封性強(qiáng)、自鎖性可靠、操作靈活、指示方位明確、維護(hù)方便、密封面無磨損、使用壽命長(zhǎng)等優(yōu)點(diǎn),尤其傳動(dòng)軸部分采用外部密封,易調(diào)整、易更換無需停機(jī),從而有效地杜絕外漏。采用多種密封形式能適應(yīng)不同的介質(zhì),特別適用于調(diào)節(jié)切斷和要求快速自保的場(chǎng)合。配用電動(dòng)裝置及蝸輪傳動(dòng)裝置,可實(shí)現(xiàn)啟閉操作,是調(diào)節(jié)流量的理想設(shè)備。
The valve has the features of compact structure, endurance, little in the lost of flow resistance, good seal, reliable self-locking, flexible operation, definite direction, easy to maintenance and long life. The seal of driving shaft is out seal, which is easy to be adjusted and changed without stopping, so the out leakage is avoided effectively. All kinds of seal type can suit different medium. It is especially suitable in the condition of adjusting, cutting off and self-protecting quickly. The valve is used with worm gear driving and electric device to form a complete set to realize open-close operation. It is the ideal equipment of adjusting flow.
性能參數(shù):
Performance parameter:
公稱壓力 Nominal pressure (MPa) | 0.05 | |
密封試驗(yàn)壓力 Seal test pressure (MPa) | 0.055 | |
強(qiáng)度試驗(yàn)壓力 Strength test pressure( MPa) | 0.075 | |
適用溫度 Suitable temperature | -10 ℃ -120 ℃ 軟密封 Soft sealing | -10 ℃ -350 ℃硬 密封 Hard sealing |
使用介質(zhì) Suitable medium | 空氣、煙氣、粉塵氣體等 Air, smoke, gas with powder etc |
外形圖 :
Appearance figure :
外形連接尺寸:
Appearance joint dimensions:
DN | D | D1 | B | b | n-d | H | L1 | L2 | L3 | L4 | L5 | 電動(dòng)裝置 Electric device | 重量 W(Kg ) |
400 | 500 | 455 | 400 | 10 | 16- Φ 14 | 816 | 298 | 500 | Z10-36 P : 0.37KW | 115 | |||
450 | 550 | 505 | 400 | 10 | 16- Φ 14 | 870 | 325 | 500 | 124 | ||||
500 | 600 | 555 | 450 | 10 | 20- Φ 14 |
| 920 | 350 | 500 | Z20-36 P : 0.75 KW | 135 | ||
600 | 700 | 655 | 450 | 10 | 20- Φ 14 |
| 1036 | 408 | 500 | 155 | |||
700 | 800 | 755 | 500 | 10 | 20- Φ 14 |
|
|
| 1136 | 460 | 550 | Z30-36 P : 1.1 KW | 205 |
800 | 900 | 855 | 500 | 10 | 24- Φ 14 |
| 1216 | 518 | 550 | 230 | |||
900 | 1000 | 955 | 550 | 10 | 24- Φ 14 |
|
| 1316 | 568 | 550 | 260 | ||
1000 | 1130 | 1070 | 550 | 12 | 28- Φ 18 |
| 1516 | 618 | 600 | Z60-18 P : 2.2 KW | 305 | ||
1100 | 1230 | 1170 | 600 | 12 | 28- Φ 18 |
|
| 1666 | 668 | 600 | 340 | ||
1200 | 1330 | 1270 | 600 | 12 | 28- Φ 18 |
|
|
| 1766 | 718 | 600 | 370 | |
1300 | 1430 | 1370 | 650 | 12 | 32- Φ 18 | 1866 | 768 | 650 | Z90-18 P : 3.0 KW | 420 | |||
1400 | 1530 | 1470 | 650 | 12 | 36- Φ 18 | 1966 | 818 | 650 | 460 | ||||
1500 | 1630 | 1570 | 700 | 12 | 36- Φ 18 | 895 | 1160 | 120 | 2126 | 878 | 650 | 510 | |
1600 | 1730 | 1670 | 700 | 12 | 40- Φ 18 | 945 | 1260 | 120 | 2176 | 928 | 700 | ZD120-18 P : 4.0 KW | 595 |
1700 | 1830 | 1770 | 750 | 16 | 40- Φ 18 | 995 | 1360 | 120 | 2330 | 980 | 700 | 730 | |
1800 | 1930 | 1870 | 750 | 16 | 44- Φ 18 | 1045 | 1460 | 120 | 2380 | 1030 | 700 | 775 | |
1900 | 2030 | 1970 | 800 | 16 | 44- Φ 18 | 1095 | 1560 | 120 | 2480 | 1080 | 800 | Z180-18 P : 7.5 KW | 830 |
2000 | 2130 | 2070 | 800 | 16 | 48- Φ 22 | 1145 | 1660 | 120 | 2700 | 1130 | 800 | 920 | |
2100 | 2230 | 2170 | 850 | 16 | 48- Φ 22 | 1235 | 1660 | 120 | 2806 | 1180 | 800 | 1000 | |
2200 | 2330 | 2270 | 850 | 16 | 48- Φ 22 | 1285 | 1760 | 170 | 2866 | 1238 | 800 | 1140 | |
2300 | 2430 | 2370 | 900 | 16 | 48- Φ 22 | 1335 | 1860 | 170 | 2916 | 1288 | 900 | Z250-18 P : 7.5 KW | 1200 |
2400 | 2530 | 2470 | 900 | 16 | 48- Φ 22 | 1385 | 1960 | 170 | 2966 | 1338 | 900 | 1300 | |
2500 | 2630 | 2570 | 950 | 16 | 52- Φ 22 | 1435 | 2060 | 170 | 3016 | 1388 | 900 | 1740 | |
2600 | 2730 | 2670 | 950 | 16 | 52- Φ 22 | 1485 | 2160 | 170 | 3086 | 1438 | 900 | 1590 | |
2700 | 2830 | 2770 | 1000 | 20 | 56- Φ 22 | 1565 | 2200 | 210 | 3186 | 1498 | 1000 | Z400-18 P : 7.5 KW | 1740 |
2800 | 2930 | 2870 | 1000 | 20 | 60- Φ 22 | 1615 | 2300 | 210 | 3286 | 1545 | 1000 | 2100 | |
2900 | 3030 | 2970 | 1050 | 20 | 60- Φ 22 | 1665 | 2400 | 210 | 3386 | 1605 | 1000 | Z600-18 P : 15.0 KW | 2235 |
3000 | 3130 | 3070 | 1050 | 20 | 60- Φ 22 | 1715 | 2500 | 210 | 3486 | 1665 | 1000 | 2392 |
工作原理 :
Working principle
用手轉(zhuǎn)動(dòng)手輪帶動(dòng)蝸輪副、傳動(dòng)軸運(yùn)動(dòng),將動(dòng)力傳給兩個(gè)懸臂、連桿,使蝶板在體腔內(nèi)迅速作水平旋轉(zhuǎn),從而完成開啟關(guān)閉的目的。當(dāng)?shù)暹\(yùn)行到與管道軸線成水平時(shí),閥門即處于全開狀態(tài)。當(dāng)?shù)暹\(yùn)行到與管道軸線相垂直時(shí),閥門即切斷介質(zhì)處于密封狀態(tài)。蝶板的開關(guān)位置都由蝸輪傳動(dòng)裝置上的調(diào)節(jié)螺桿限位,指示牌指示閥的開關(guān)位置。
啟動(dòng)控制按鈕,一級(jí)傳動(dòng)(電動(dòng)裝置)開始動(dòng)作,帶動(dòng)蝸輪副、傳動(dòng)軸運(yùn)動(dòng),將動(dòng)力傳給兩個(gè)懸臂、連桿,使蝶板在體腔內(nèi)迅速作水平旋轉(zhuǎn),從而完成開啟關(guān)閉的目的。當(dāng)?shù)暹\(yùn)行到與管道軸線成水平時(shí),閥門即處于全開狀態(tài)。當(dāng)?shù)暹\(yùn)行到與管道軸線相垂直時(shí),閥門即切斷介質(zhì)處于密封狀態(tài)。蝶板的開關(guān)位置都由蝸輪傳動(dòng)裝置上的調(diào)節(jié)螺桿限位,一級(jí)傳動(dòng)上的行程機(jī)構(gòu)同時(shí)切斷電機(jī)電源,如果超過密封所需的力矩,一級(jí)傳動(dòng)上的力矩控制裝置立即脫落,同時(shí)切斷電源。
Rotate the hand wheel by hand to drive worm gear and transmission shaft. The power will be transported to the two overhanging and connecting rod to rotate the butterfly disc quickly in horizontal in order to open or close the valve. The valve gate will be in full open state when butterfly disc move to the horizontal place with pipe axis. The valve gate will cut off medium and be in the sealed state when the butterfly disc moves to the vertical place with pipe axis. The switch position of butterfly disc is limited by the adjusting screw pole on the worm gear transmission device. The indicating device displays the position of the valve switch.
Start up the control switch, the first step transmission device will drive worm gear and transmission shaft. The power will be transported to the two overhanging and connecting rod to rotate the butterfly disc quickly in horizontal in order to open or close the valve. The valve gate will be in full open state when butterfly disc move to the horizontal place with pipe axis. The valve gate will cut off medium and be in the sealed state when the butterfly disc moves to the vertical place with pipe axis. The switch position of butterfly disc is limited by the adjusting screw pole on the worm gear transmission device. The stroke mechanism of first step transmission device will cut down the power. The torque control device of first step transmission device will drop and cut down the power at the same time when the torque is more than requirement of sealing.
安裝及調(diào)試:
Installation and regulation
安裝的閥門閥軸應(yīng)處于水平位置,傳動(dòng)裝置不允許作起吊用,并嚴(yán)禁損傷。
安裝前必須清潔閥門內(nèi)腔及密封面,不允許有任何雜物和污垢附著。
安裝前先試運(yùn)行閥門,啟閉一個(gè)周期,按客戶工作系統(tǒng)要求對(duì)閥門限位裝置作適當(dāng)?shù)恼{(diào)整(出廠時(shí)已作標(biāo)準(zhǔn)調(diào)整),運(yùn)行無誤后將閥門處于全閉狀態(tài)再進(jìn)行安裝。
安裝時(shí)請(qǐng)注意閥體上標(biāo)注(箭頭)的介質(zhì)流向,安裝如示意圖,加密封墊后均勻鎖緊聯(lián)接螺栓。
調(diào)整完成后必須進(jìn)行綜合性能檢查:接通電源開啟閥門,當(dāng)閥門至“全開”“全閉”位置時(shí),行程控制機(jī)構(gòu)應(yīng)準(zhǔn)確地切斷電源,而轉(zhuǎn)矩限位機(jī)構(gòu)處于臨界動(dòng)作狀態(tài)。開度指示機(jī)構(gòu)應(yīng)準(zhǔn)確地顯示閥門的開啟狀態(tài)。
若傳動(dòng)裝置配備手動(dòng),手動(dòng)與電動(dòng)機(jī)構(gòu)轉(zhuǎn)換時(shí),應(yīng)切斷電源。
本閥屬單向閥,在口徑≤ 1000mm 時(shí),壓力≥ 1bar 時(shí),開閥時(shí)應(yīng)先打開旁通閥泄壓后再手、電動(dòng)開閥。
The valve axle must be on the horizontal position when installed. The transmission device cannot be hoisted and avoid damage when installed.
The body must be cleaned before installed and there is no dirt and sundries clinging to the body.
Trial operation of valve should be done before install. Open and close the valve by hand for a period. Adjust the limit device of the valve gate according to the working system condition of user. Install the valve in full close state when there is no mistake.
Pay attention to the flow direction of medium showed on the body. Installation of flange connecting valve is on diagram. Lock down the connecting bolt after add sealing washer.
Synthetic performance of the valve must be done after adjust is over: turn on the power and open the valve, the stroke control device should cut down the power exactly when the valve is in the state of full open or full close. While the torque limit device is in critical state. The open angle indicating device should display the open state of the valve gate exactly.
Cut down the power when the manual and electric device is switched.
The valve is single-direction valve. Open the side valve to discharge pressure and then open the valve in manual or electric when the diameter is below 1000mm and pressure is more than 1bar.
運(yùn)輸及保管:
Transportation and protection
運(yùn)輸時(shí)避免撞擊閥門及傳動(dòng)裝置 , 閥門應(yīng)處于全閉位置 , 以防在運(yùn)輸中蝶板和傳動(dòng)部件損壞。
當(dāng)閥門水平放置運(yùn)輸時(shí)傳動(dòng)裝置及傳動(dòng)部位應(yīng)懸空,以防止傳動(dòng)軸受力過大變形損壞。
閥門應(yīng)存放在干燥的室內(nèi),不允許露天存放或堆置。
閥門長(zhǎng)期存放時(shí)應(yīng)使設(shè)備處于關(guān)閉狀態(tài),各傳動(dòng)部位加潤(rùn)滑油。傳動(dòng)裝置作防潮、防塵處理。
Avoid bumping of the valve and transmission device. The valve is in full close in order to avoid damage of disc and driving part.
Transmission device and part should be hung up when the valve is in horizontal in order to prevent damage of axle.
The valve should be stored in dry room and should not be piled up in open air.
It should be in full close state when long stored. Add lubrication to the transmission part and the device should be dampproof and dustproof.
維護(hù)及檢修:
Maintenance and examination
定期檢查傳動(dòng)裝置的運(yùn)行情況 : 電機(jī)部分、控制開關(guān)是否異常。
定期給閥的傳動(dòng)部位加潤(rùn)滑油。定期檢查閥的密封填料處,補(bǔ)充、更換填料以防介質(zhì)外泄。
對(duì)閥門周期性維護(hù)時(shí)應(yīng)全面檢查閥的各密封部位、傳動(dòng)部位,對(duì)各密封部位應(yīng)進(jìn)行檢測(cè),對(duì)檢測(cè)數(shù)據(jù)應(yīng)記錄在案。
Check the working condition of motor parts, control switch.
Add lubricant to the transmission parts regularly. Check the sealing filler of the valve regularly. Complement or change filler avoiding leakage of medium.
Check the sealing parts and transmission parts thoroughly. Detect the sealing parts and the detecting data should be registered.
訂貨須知:
Information for order
選用訂貨時(shí),請(qǐng)參照產(chǎn)品樣本注明產(chǎn)品規(guī)格、型號(hào)、客戶選用執(zhí)行器代號(hào)及技術(shù)參數(shù)(使用溫度、設(shè)備工況、介質(zhì)性質(zhì)等)。
選用訂貨時(shí),若未注明客戶選用傳動(dòng)裝置代號(hào)的按我公司基本型配置,其基本型為普通型裝置,不帶任何有關(guān)特殊要求及相關(guān)配件?;? 的傳動(dòng)裝置、電氣裝置為非防爆型,如有其他特殊要求(戶外、微控、防爆等)請(qǐng)?jiān)诤贤凶⒚鳌?
表中未列的規(guī)格、用于特殊介質(zhì)或其它特殊要求,請(qǐng)與我公司經(jīng)銷部、技術(shù)部聯(lián)系可為您另行設(shè)計(jì)、制造。
Please indicate the type, model and technical parameter (using temperature, working condition of equipment and characteristic of medium etc) referring to the product sample when you place an order.
If you don't indicate actuator code selected by user when you place an order, we will select the basic collocation of our company for you. The basic type is a normal type without any special request and corresponding accessory. The basic transmission device and electricity device is not anti-explore. If you have especial demand (anti-explosion, outdoors and micro control etc), please indicate in the contract.
If you have other special demand, need special medium or the data that is not listed in the table, please contact with our department of market and technology. We can design and manufacture for you especially.