CA35圓柱度儀技術(shù)方案
Technical Proposal of CA35Cylindricity
威而信簡介Company Profile
專注精密測量行業(yè)20年！Focus on R&D of precision measurement instruments since 1999,
通過ISO9001:2015國際質(zhì)量體系認證；ISO9001:2015 qualified
通過認證；High and new technology enterprise qualified
圓度儀國家標準的起草單位；National standard participant of roundness meter
通過出口歐盟CE認證；CE Certificated
產(chǎn)品多樣化：可根據(jù)客戶需要訂做；Wide-variety Product, and customizable
服務(wù)點：廣州公司、西安公司、浙江辦事處、江蘇辦事處、重慶辦事處；山東辦事處；Service sites
儀器測量原理Measurement Principle
采用半徑測量法，工件旋轉(zhuǎn)式。采用高精度氣浮主軸作為基準；運用進口精密圓光柵、精密電感位移傳感器和計算機組成。對被測工件進行計量角度、徑向位移量，保證測量工件的角位移、徑向值的精確度；測量軟件采用基于中文版Windows操作系統(tǒng)平臺的CA系統(tǒng)測量軟件，完成數(shù)據(jù)采集、數(shù)據(jù)處理及打印輸出等工作。
● Roundness and Cylindricity Measurements
● Workpiece rotation
● High precision air floating spindle
● Advanced computer, imported encoder ,accuracy inductive transducer
● Windows based software for data acquisition, process and printing.
測量功能Main Function
圓柱度儀、圓度、直線度、同軸度、同心度、跳動量、垂直度、平行度、平面度、表面波紋度(Wc、Wp、Wv、Wt、Wa、Wq)、頻譜分析、波高分析等。
圓度評定方式(4種)：最小區(qū)域法、最小二乘法、最小外接圓法、內(nèi)切圓
圓度濾波方式：1、1-500、1-150、1-50、1-15、15-500
波紋度濾波方式：3-16、3-17、15-500、17-100
濾波形式：高斯（ISO標準）
Roundness, coaxiality, concentricity, pulsation, verticality, parallelism, flatness, surface waviness (Wc, Wp, Wv, Wt, Wa, Wq), spectrum analysis, wave height analysis, etc.
Roundness evaluation methods (4 kinds): minimum area method, least square method, minimum circumscribed circle method, maximum tangent circle method
Roundness filter gear: 1、1-500、1-150、1-50、1-15、15-500
Wave filtering methods: 3-16, 3-17, 15-500, 17-100
Filtering Form: Gauss (ISO Standard)
技術(shù)參數(shù)Main Parameters
項目 Item | 參數(shù) Parameter | |
測量范圍 measuring range | 直徑 Max. dia. | ф400mm |
最小內(nèi)徑 Min. inner dia | ф5mm | |
高度 Max height | 550mm | |
主軸精度 Spindle accuracy | 徑向誤差 Radial error | ±(0.025+5H/10000)μm |
軸向誤差 Axial error | ±(0.025+6X/10000)μm | |
回轉(zhuǎn)軸線與Z軸導(dǎo)軌平行度 Parallelism between Rotary Axis and Z-Axis Guideway | 2μm/400mm（母線基準） | |
工作臺 Workbench | 臺面直徑Table dia. | φ220mm |
回轉(zhuǎn)直徑Rotation dia. | φ400mm | |
承載重量Load Wt. | 50Kg | |
調(diào)整范圍 Adjustment range | 調(diào)偏心±2mm ; 調(diào)水平±1° Adjust the eccentricity ±2mm; adjust the level ±1° | |
旋轉(zhuǎn)速度spinning speed | 0-12 rpm | |
立柱 | 直線度（窄范圍） | 0.5μm /100mm |
直線度（全范圍） | 0.8μm /400mm | |
光柵分辨率 | 1μm | |
水平臂 Horizontal arm | 水平移動距離 Horizontal moving distance | 180mm |
移動速度Moving speed | 0.5-6mm/s 或手動 0.5-6mm/s or manual | |
傳感器 sensor | 量程range | 600μm (半徑差) 500μm (radius difference) |
分辨率Resolution | 0.005μm | |
測針形狀 Stylus shape | φ2mm寶石球測頭（有更多直徑可選擇） φ2mmRuby tip (φ1mm、φ0.5mmoptional) | |
測力 Force measurement | 1-12g | |
數(shù)據(jù)采集 Data acquisition | 進口光柵14400點/周 Imported grating 14400 points/cycle | |
放大倍率 Magnification | 任意至20萬倍 Arbitrary to maximum 200,000 times | |
氣源壓力Air Source | 0.45～0.80Mpa | |
氣源流量Air consumption | ≥0.2 m3/min | |
電源Power | AC 220V±10% 50Hz | |
環(huán)境要求Environmental conditions | 溫度(T)：10～30℃；相對濕度(RH)：＜85% | |
技術(shù)亮點Technical highlights
采用高精密氣浮主軸，磨損，保持長久精度
High-precision air-floating spindle, never wear, long-term accuracy
數(shù)據(jù)采集運用進口精密圓光柵、準確度高，穩(wěn)定性好
Data acquisition by high precision encoder with high accuracy and good stability
部分圓弧亦可測量處理
Part of the arc can also be measured and processed
自動識別輪廓間斷，自動或手動剔除功能
Automatic identification of contour discontinuities, with automatic or manual elimination function
軟件支持中英文一鍵切換
Software supports one-click switching between Chinese and English
支持winXP、win7系統(tǒng)
Support winXP, win7 system
設(shè)備尺寸
產(chǎn)品（Product） | 包裝(Packing) | 總重量 (Wt.kg) | 體積 （CBM m3） | ||||||
Lx | Ly | Lz | Wt(kg) | Lx | Ly | Lz | Wt(kg) | ||
980 | 650 | 1700 | 240 | 1050 | 750 | 1800 | 50 | 290 | 1.41 |
使用要求Usage requirement
空壓機氣源壓力：0.45～0.80Mpa Air supply: 0.45～0.80Mpa
空壓機氣源流量：≥0.2m3/min Air flux: ≥0.2 m3/min
功率需求：約500W；交流220V±10%，50Hz Power supply: AC 220V±10% 50Hz
環(huán)境要求：溫度：10～30℃；相對濕度：＜85%
Environment requirements: Temperature: 10～30℃; RH: ＜85%
安裝地點無明顯振源 No obvious vibration
單獨地線 Separated ground wire
主要配置Main configuration
部件名稱 Part Name | 項目名稱 project name | ||
機械部分 Mechanical Part | 主機儀器架 Host instrument stand x1 | ||
大理石工作臺面 Granite table x1 | |||
高精密氣浮主軸 High precision air bearing spindle x1 | |||
氣浮立柱系統(tǒng) Air Floating Column System x1 | |||
橫導(dǎo)軌移動裝置Cross rail moving device x1 | |||
調(diào)心調(diào)平工作臺 Heart leveling Workbench | 臺面直徑Ф220mm、臺面高度90mm Table diameter Ф220mm, table height 90mm | ||
調(diào)整范圍：調(diào)偏心±2mm ; 調(diào)水平±1° Adjustment range: eccentricity ±2mm; adjustment level ±1° | |||
精密三爪卡盤 Precision three-jaw chuck | 外尺寸裝夾范圍：ф1 mm ~~ф81mm Outer size clamping range: ф1 mm ~~ф81mm | ||
內(nèi)尺寸裝夾范圍：ф31 mm ~~~ф70 mm Inner size clamping range: ф31 mm ~~~ф70 mm | |||
空氣過濾系統(tǒng) Air Filter System x1 | |||
電器部分 Electrical Part | 電器控制系統(tǒng)Electrical control system x1 | ||
圓光柵編碼器Imported rotary circular encoder x1 | |||
電感傳感器Inductive sensor x1 | |||
電腦（Computer） x1 | |||
HP噴墨打印機（HP Inkjet Printer） x1 | |||
測量軟件（Software） x1 | |||
標準件 Standard Parts | 標準玻璃半球Standard glass hemisphere x1 | ||
橢圓標準件 Elliptical standard x1 | |||
圓柱標準器Cylindrical Standardizer x1 | |||
安裝、驗收
1、安裝與培訓(xùn)
1.1我公司負責在用戶現(xiàn)場對設(shè)備行進安裝和調(diào)試；
Supplier is responsible for Installation and testing on user site.
1.2在設(shè)備安裝調(diào)試時對買方技術(shù)人員進行理論、實際操作及維修等培訓(xùn)，使用戶技術(shù)人員掌握設(shè)備操作，能熟練使用設(shè)備進行檢定工作，保證設(shè)備正常運行并能排除設(shè)備的一般故障和特殊保養(yǎng)。.
The user will be trained in theory, operation and maintenance during installation, to that the user could operate the equipment skillful, and could solve the general trouble and make routine maintenance.
2、驗收
2.1驗收標準：按現(xiàn)行國家檢定規(guī)程以及合同技術(shù)協(xié)議為準。
Acceptance criteria: According to the current national verification procedure and the technical agreement of the contract.
2.2驗收項目：核對該設(shè)備的供貨清單，如有漏項和短缺，我司負責免費補齊。
Acceptance items: check the supply list of the equipment. If there are any missing items or shortages, our company will make up for them free of charge.
售后服務(wù)
質(zhì)保期：設(shè)備安裝驗收合格之日起12個月內(nèi)，但不超過發(fā)貨之日起15個月。
Warranty period: 12 months from the date of equipment installation and acceptance, but not more than 15 months from the date of shipment.
質(zhì)保期內(nèi)：實行“三包”政策，公司負責為用戶免費提供計量測試技術(shù)咨詢服務(wù)。
Warranty period: Three guarantees, meanwhile providing free testing or technology consulting
質(zhì)保期外：我公司提供終身優(yōu)惠服務(wù)和技術(shù)支持，設(shè)備出現(xiàn)故障需要修理時，所換零件按成本價收取。我司有備品備件庫，終身負責為用戶以成本價提供備品備件服務(wù)。
After warranty: Providing service and support for life, and spare part with the best price, and if hardware support, the software updating free of charge.
服務(wù)響應(yīng)時間：接到故障請求電話后，5小時內(nèi)回應(yīng)，我司通過電話、微信或郵件的方式指導(dǎo)買方排除故障；若故障仍不能排除，將在72小時內(nèi)派技術(shù)人員上門解決問題。
Service response time: within 5 hours upon receipt of the fault request call, our company will guide the buyer to troubleshoot the fault by phone, or . If the fault cannot be removed, technicians will be sent to solve the problem within 72 hours.
